Kühn Controls

 

excom® – Remote I/O system

excom® – particulary suited for explosion hazardous applications
  • Intrinsically safe remote I/O system for application in zones 1 and 2
  • Redundant power supplies and gateways
  • Intrinsically safe connection to PROFIBUS-DP with V1 functionality
  • Online parameterisation and configuration of all parameters
  • Consistent HART® parameterisation of field devices via the process control system
  • Operating temperature -20…+60 °C
  • Exchange of components and system expansion during operation
  • Insertion and removal of modules without any tools
  • 128 binary or 64 analogue intrinsically safe channels via a single bus address
  • Forcing and substitute value programming for analogue and binary I/O
excom® is a remote I/O system for use in potentially explosion hazardous locations.
It provides bus-compatible, decentralised input and output modules in protection degree IP20 for connection of binary and analogue intrinsically safe field devices.

The explosion protection type of the systems allows use in zones 1 and 2.
The fieldbus circuits are approved for use in zone 0.

System construction
The system consists of power supplies, gateways, I/O modules and a module rack to accommodate all components.
The backplane is integrated into the module rack.
The backplane is designed to distribute energy, transmit data and to provide the connection level for the field devices.

The power supply units ensure reliable supply of the entire system.
A single power supply is sufficient to ensure correct system operation.
In order to enhance system availability, a second supply unit may be connected (redundancy) when using the module rack type MT18.

excom® – Fieldbus components

Gateways
The gateways fulfil both master and slave functions:
as a master they control the internal data bus and as a slave they communicate with the higher level fieldbus.
The gateway handles the entire communication procedure between the I/O module and the process control system (PLC).
A second gateway can be inserted, provided the module rack MT18 is used, thus increasing availability and fail-safety of the system.

I/O modules
The I/O modules are the interface to the periphery.
The inputs and outputs serve to connect field devices in protection type EEx ia IIC.
Up to 16 I/O modules may be operated in conjunction with a single module rack.
The backplane provides the intrinsically safe supply of the I/O modules - an additional power supply is not needed.

Connection of modules is easily accomplished:
gateways, power supplies and I/O modules are simply plugged into the rack.
Thus all internal connections are established.
Now the field components may be connected.

Modules can be plugged into and removed from the rack during operation (hot swapping).
Defect devices can be exchanged during operation.
The system automatically checks whether the new module accords to the designated slot.
The system supports substitute value programming.

The internal cycle time of a fully assembled system is below 5 ms for binary processing and below 20 ms for analogue signals.
The response time also depends on the type of PLC and fieldbus used in the application.
The system supports connection of HART®-compatible field devices.
Consistent HART® communication up to the PLC is possible via the PROFIBUS-DPV1.

PCS/PLC connection:
excom® may be connected to any system with PROFIBUS-DP interfacing (master functionality).

To obtain the full function range of the system, it is recommended to use a master system with PROFIBUS-DPV1- functionality.

Parts needed for system construction

To set up a system, the following components are needed:
  • 1 x MT9 module rack without redundancy function or
  • 1 x MT18 module rack with redundancy function
  • 1 x PSD24Ex power supply 24 VDC
  • 1 x GDP1,5 PROFIBUS-DP gateway
and - depending on the specific application requirements - a choice of binary or analogue input and output modules:

DM80Ex  binary input/output module for connection of NAMUR sensors and low power actuators

DF20Ex  digital counter module for pulse counting of binary input signals or for frequency measurements of binary pulse sequences of NAMUR sensors

DI40EX  binary input module for connection of NAMUR sensors or mechanical contacts

DO40Ex  binary output module for connection of EEx i solenoids of < 0.5 W

AI40Ex  analogue input module for connection of 2-wire transmitters

AI41Ex  analogue input module for connection of 4-wire transmitters

AI43Ex  analogue input module for connection of potentiometers

AO40Ex  analogue output module for connection of analogue actuators

AIH40Ex  analogue input module for connection of 2-wire transmitters with HART® functionality

AIH41Ex  analogue input module for connection of 4-wire transmitters with HART® functionality

AOH40Ex  analogue output module for connection of analogue actuators with HART® functionality

TI40Ex  analogue input module for connection of temperature detectors.

Description Type Ident n°
TURCK - I/O modules    
remote I/O system excom® 24 VDC module rack for 16 modules PTB 00 ATEX 2194 U MT18-C024 9100440
remote I/O system excom® universal module rack for 16 modules PTB 00 ATEX 2194 U MT18-C230 9100443
remote I/O system excom® 24 VDC module rack for 16 modules PTB 00 ATEX 2194 U MT18-R024 9100438
remote I/O system excom® 24 VDC module rack for 8 modules PTB 00 ATEX 2194 U MT9-C024 9100446
remote I/O system excom® 24 VDC module rack for 8 modules PTB 00 ATEX 2194 U MT9-R024 9100444
remote I/O system excom® Series module rack for PPSA PTB 04 ATEX 2091 X MT-PPS 9100516
TURCK - Power supply    
remote I/O system excom® 115 VAC converter PTB 04 ATEX 2047 PPSA115EX 6900294
remote I/O system excom® 230 VAC converter PTB 04 ATEX 2047 PPSA230EX 6900293
remote I/O system excom® 24 VDC power supply PTB 00 ATEX 2193 PSD24EX 6881721
TURCK - Digital modules    
remote I/O system excom® 4-channel digital input module PTB 02 ATEX 2032 DI40EX 6884004
remote I/O system excom® 8-channel digital input/output module PTB 00 ATEX 2178 DM80EX 6884006
remote I/O system excom® 4-channel digital output module PTB 01 ATEX 2047 DO40EX 6884007
TURCK - Analog modules    
remote I/O system excom® 4-channel analogue input module, active PTB 03 ATEX 2217 AI40EX 6884009
remote I/O system excom® 4-channel analogue input module, passive PTB 03 ATEX 2023 AI41EX 6884020
remote I/O system excom® 4 channel potentiometer module PTB 06 ATEX 2026 AI43EX 6884137
remote I/O system excom® 4-channel analogue input module, active, HART® PTB 00 ATEX 2059 X AIH40EX 6884001
remote I/O system excom® 4-channel analogue input module, passive, HART® PTB 00 ATEX 2059 X AIH41EX 6884005
remote I/O system excom® 4-channel analogue output module PTB 00 ATEX 2179 AO40EX 6884002
remote I/O system excom® 4-channel analogue output module, HART® PTB 02 ATEX 2051 AOH40EX 6884003
remote I/O system excom® 4 channel temperature input module PTB 00 ATEX 2181 TI40EX 6884000
TURCK - Frequency module    
remote I/O system excom® 2 channel frequency module PTB 00 ATEX 2178 DF20EX 6884061
TURCK - Bus coupling    
remote I/O system excom® PROFIBUS-DP interface PTB 00 ATEX 2162 GDP1,5-FW1.7.6 6884165
remote I/O system excom® PROFIBUS-DP fibre-optic coupler for zone 1 PTB 05 ATEX 2051 X OC11EX/2G 6890423
remote I/O system excom® PROFIBUS-DP fibre-optic coupler for zone 2 PTB 05 ATEX 2052 X // PTB 05 ATEX 2053 X OC11EX/3G 6890424
remote I/O system excom® Cable for connection of two identical OC11Ex devices (2G i.e. 3G), length 0.24 m OC11-LINKCABLE 8031339
remote I/O system excom® PROFIBUS-DP segment coupler PTB 03 ATEX 2115 SC12EX 6884047
TURCK - Accessories    
remote I/O system excom® dummy modules for empty slots BM1 6884036
remote I/O system excom® power supply cover (MT18) BM-PS 6884044
remote I/O system excom® PROFIBUS bus connector RS485 D9S-RS485 / 6ES7972-0BA30-0XA0 6780103
remote I/O system excom® PROFIBUS bus connector RS485-IS D9T-EX 6890938
remote I/O system excom® PROFIBUS bus connector RS485 D9T-RS485 / 6ES7972-0BA60-0XA0 6890942
remote I/O system excom® PROFIBUS bus connector RS485-IS KEMA 04 ATEX 1233 D9T-RS485IS / 6ES7972-0DA60-0XA0 6890944
remote I/O system excom® PROFIBUS bus connector RS485 D9T-RS485PG / 6ES7972-0BB60-0XA0 6890943
remote I/O system excom® twin sealing insert for M20 cable clands DE-V20BU-TWIN 6884075
remote I/O system excom® Driver (DTM) for FDT frame applications professional licence DTM-EXCOM-PRO 6900485
remote I/O system excom® Driver (DTM) for FDT frame applications licence, licence for one slave DTM-EXCOM-STD 6900484
remote I/O system excom® IP54 plastic breather M20 ELST-M20EX 6884033
remote I/O system excom® IP65 stainless steel breather M20 ELVA-M20EX 6884110
remote I/O system excom® Modex filter PTB 97 ATEX 1068 U MODEX-FILTER 6884062
remote I/O system excom® Modex switching terminal PTB 99 ATEX 1020 U MODEX-SCHALTKLEMME 6884069
remote I/O system excom® Modex isolating relay PTB 97 ATEX 1068 U MODEX-TRENNRELAIS 6884070
remote I/O system excom® Phoenix shield terminal SK8 6900360
TURCK - Housings    
remote I/O system excom® stainless steel housing with blanking flange plate PTB 00 ATEX 1101 U EG-VA4055/BLD-U 6884060
remote I/O system excom® stainless steel housing with M16 flange plate PTB 00 ATEX 1101 U EG-VA4055/M16-K 6884056
remote I/O system excom® stainless steel housing with M20 flange plate PTB 00 ATEX 1101 U EG-VA4055/M20-K 6884059
remote I/O system excom® stainless steel housing with blanking flange plate PTB 00 ATEX 1101 U EG-VA6555/BLD-U 6884055
remote I/O system excom® stainless steel housing with M16 flange plate PTB 00 ATEX 1101 U EG-VA6555/M16-K 6884051
remote I/O system excom® stainless steel housing with M20 flange plate PTB 00 ATEX 1101 U EG-VA6555/M20-K 6884052
TURCK - Systems    
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA4055/BV681111 6884082
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA4055/BV681112 6884083
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA4055/BV681211 6884084
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA4055/BV681212 6884085
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA6555/BV680111 6884089
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA6555/BV680112 6884088
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA6555/BV680211 6884078
remote I/O system excom® fieldbus system with system approval PTB 03 ATEX 1028 EG-VA6555/BV680212 6884079

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